Tsis Siv Neeg Robotic Fiber Laser Welder Tshuab rau txhua qhov xav tau

Dab tsi yog Laser Weld Robot?

Laser vuam neeg hlau yog kev sib txuas ntawm laser tshuab thiab neeg hlau. Lub tshuab laser vuam neeg hlau yog 6 axis neeg hlau uas muaj kev hloov pauv siab, uas tuaj yeem ua tiav cov vuam ntawm cov khoom ua haujlwm nyuaj, thiab nws tuaj yeem hloov kho rau cov kev hloov pauv ntawm cov khoom ua haujlwm. Lub tshuab laser tuaj yeem siv vuam lo ntsiab muag, txiav lo ntsiab muag, luam theej duab vuam lo ntsiab muag thiab txawm tias laser cladding hau. Vim yog txoj kev sib nqus sib txuas sib nqus, cov lo ntsiab muag sib txawv tuaj yeem hloov mus rau ib leeg. Laser vuam neeg hlau tseem hu ua robotic laser vuam tshuab, neeg hlau laser welder, laser beam vuam neeg hlau, laser beam vuam yog tag nrho daim ntawv ntawm LBM, yog li koj kuj hu nws li LBW neeg hlau.

Lub vuam neeg hlau yog tsim los ntawm 3 qhov tseem ceeb: lub tshuab, lub tshuab tsav thiab kev tswj xyuas. Lub tshuab yog lub hauv paus thiab lub actuator, thiab qee cov neeg hlau kuj muaj cov txheej txheem taug kev. Feem ntau cov vuam robots muaj 3 txog 6 degrees ntawm kev txav, ntawm lub dab teg feem ntau muaj 1 txog 3 degrees ntawm kev txav. Lub kaw lus tsav suav nrog lub tshuab hluav taws xob thiab lub tshuab xa hluav taws xob los ua kom tus actuator tsim cov kev coj ua. Lub kaw lus tswj xa cov lus txib mus rau lub kaw lus tsav thiab cov actuators raws li qhov kev pab cuam input, thiab tswj lawv.

Txhawm rau hloov kho lub laser beam welding neeg hlau rau ntau lub hom phiaj, cov neeg kho tshuab cuam tshuam ntawm ib qho axis qab tus neeg hlau feem ntau yog flange txuas, uas tuaj yeem txuas nrog cov cuab yeej sib txawv lossis cov txiaj ntsig kawg. Laser beam welding robots muab cov hlua vuam los yog vuam (txiav) phom mus rau qhov kawg ncej flange ntawm cov neeg hlau ua haujlwm kom lawv tuaj yeem ua vuam, txiav los yog thermal txau.

Technical Parameters ntawm 3D Muaj Fiber Laser Vuam Robot

Nta & Qhov zoo ntawm 3D Muaj Fiber Laser Vuam Robot

Robotic laser vuam tshuab yog ib hom ntawm 3D industrial robots uas tau siv ntau dua niaj hnub no. Nws muaj qhov tseeb vuam qhov tseeb, kev kub ceev, thiab nqaim vuam seam, uas yog nrov heev nyob rau hauv vuam teb.

Raws li peb txhua tus paub, kev ua haujlwm vuam ib txwm muaj kev phom sij rau tib neeg lub cev, suav nrog MIG (Metal Inert Gas) vuam thiab TIG (Tungsten Inert Gas) vuam. MIG welder thiab TIG welder yog arc vuam, thiab qhov zoo ntawm laser-welded project tsis tuaj yeem lav. Ntau lub lag luam pib siv cov kev ua haujlwm siab laser welding robots es tsis txhob siv phau ntawv vuam ua haujlwm. Cov neeg hlau laser welder muaj kev ua tau zoo ntau lawm, siab vuam zog, nqaim vuam seam, thiab tsawg deformation ntawm lub workpiece. Niaj hnub no, cia peb tham txog qhov zoo ntawm vuam robots.

Tsis zoo li cov txheej txheem welding tam sim no ib txwm muaj, laser beam welding tuaj yeem ua tiav kev sib txuas molecular ntawm 2 daim hlau. Feem ntau hais lus, lub hardness ntawm welded steel phaj yog sib npaug rau tag nrho steel phaj, yog li ua kom lub zog ntawm lub cev los ntawm 30% thiab qhov tseeb ntawm lub cev Tib yam yog kev txhim kho zoo heev. Ntawm chav kawm, lub tswv yim tseem ceeb ntawm laser vuam tsis nres muaj. Feem ntau hais lus, cov pob hauv av thaum lub tsheb taug kev ntawm txoj kev yuav hloov mus rau ntau txhiab tus twisting ib feeb los kuaj lub cev. Yog tias lub cev sib xyaw ua ke qhov tseeb thiab lub zog tsis txaus, qhov txawv txav thiab lub suab nrov hauv lub tsheb yuav nquag, thiab nws yuav hnyav heev. Qhov no tuaj yeem ua rau muaj kev puas tsuaj rau cov khoom nruab rau ntawm lub tsheb, xws li lub gearbox, pem hauv ntej thiab nram qab qag, los yog tawg ntawm lub cev.

FANUC Robot Arms lossis Suav Borunte Robot Arms

FANUC kev lag luam neeg hlau los ntawm Asmeskas, qhov tseeb qhov chaw siab, vuam ntau yam, thiab 6 axis txuas kom paub vuam ntawm 3D feem.

Raytools Laser vuam taub hau

Lub laser vuam taub hau siv dual lub cev muaj zog, muaj ntau hom viav vias, thiab haum rau ntau yam xwm txheej.

Raycus Laser Source rau Vuam

• High Electro-optic Conversion Efficiency.

• Muaj kev ntseeg siab, ua haujlwm ntev.

• Kev ua haujlwm tsis tu ncua.

Dej Chiller rau Laser Vuam

• Dual ua haujlwm txias.

• Lub tswb nrov tiag tiag.

• Kev tiv thaiv tshuab.

Laser vuam yog tus cwj pwm los ntawm qhov me me deformation ntawm lub welded workpiece, yuav luag tsis muaj qhov sib txawv ntawm qhov sib txuas, thiab siab vuam qhov tob / dav, yog li qhov vuam zoo yog siab dua li cov txheej txheem vuam. Los ntawm cov khoom siv hluav taws xob hauv tshuab hluav taws xob, raws li cov khoom siv vuam sib txawv thiab cov kev xav tau, xws li vuam seam nrhiav, kuaj pom qhov tsis xws luag, vuam seam zoo saib xyuas thiab lwm yam dej num tau paub, thiab cov txheej txheem vuam tsis raug kho los ntawm kev tawm tswv yim tswj kom paub tsis siv neeg laser vuam. Yog li ntawd, laser vuam yog ib tug heev technologically advanced manufacturing txheej txheem.

⇲ Lub zog thiab qhov loj ntawm lub laser tsom tau tuaj yeem hloov kho raws li cov txheej txheem ua tiav, thiab cov txheej txheem ua tiav tuaj yeem saib xyuas lub sijhawm tiag tiag kom ua tiav ntau yam kev thov.

⇲ Lub teeb pom kev me me, thiab kev ua tiav yog ob npaug. Lub tshav kub cuam tshuam cheeb tsam yog me me, qhov vuam zoo yog siab, thiab nws tsis yooj yim los tsim shrinkage, deformation, embrittlement thiab thermal cracking thiab lwm yam thermal phiv. Lub laser welding molten pas dej ua ke purification nyhuv tuaj yeem ua kom huv ntawm cov hlau, thiab cov khoom siv ntawm cov vuam sib npaug los yog zoo dua li cov hlau puag.

Fiber Laser Vuam Robot caj npab

⇲ Kev siv cov khoom siv kho qhov muag los thauj cov laser, kom cov khoom siv hluav taws xob thiab cov cuab yeej ua haujlwm tuaj yeem raug cais tawm ntawm qhov chaw tsis muaj teeb meem. Lub teeb lub zog tsim los ntawm lub laser tuaj yeem xa mus rau qhov chaw nres tsheb ntev los ntawm ib txoj kab uas hla me me optical fiber ntau, thiab lub workpiece tuaj yeem welded los ntawm ib tug neeg hlau.

⇲ Ib tug neeg hlau laser vuam tshuab tuaj yeem hloov 3 mus rau 4 tsis kam vuam robots. Yog tias koj siv tag nrho cov tshuab laser vuam los ua lub cev lub tsheb, tus nqi ntawm cov cuab yeej peev, kev npaj vuam, kev siv cov khoom siv, thiab lub cev sealing yuav raug txo los ntawm kwv yees li ntawm US$200, kev siv tus nqi ntawm cov hlau tuaj yeem nce ntxiv 50%. Kev siv cov neeg hlau laser beam vuam tshuab tuaj yeem txuag tau ntau cov qauv thiab cov cuab yeej cuab tam, kom thaj chaw rhiav yog ib nrab thiab kev nqis peev tau txais kev cawmdim.

Customized Fixtures

Customize welding fixtures raws li cov neeg siv khoom xav tau los xyuas kom meej qhov tseeb ntawm lub workpiece.

Lub sijhawm no, txhua tus neeg yuav tsum muaj kev nkag siab tob txog qhov zoo ntawm laser vuam robots. Tus neeg hlau tuaj yeem hloov qhov programming thiab qhia raws li cov haujlwm sib txawv kom ua tiav ntau yam haujlwm. Nws zoo heev txo tus nqi ntawm cov khoom ua haujlwm thiab ua kom cov khoom ua haujlwm ntawm cov lag luam, yog li nws tau siv dav. Nrog rau cov kev xav tau ntawm kev tsim kho kev lag luam, Lub tshuab hluav taws xob laser vuam yuav tsim ntau txoj hauv kev rau noob neej yav tom ntej.

Laser Vuam Hom

3D Muaj Fiber Laser Vuam Tshuab Daim Ntawv Thov

Laser vuam neeg hlau tau dhau los ua neeg txawj ntse, thiab tam sim no lawv tau dhau los ua cov khoom lag luam siab hauv kev vuam, thiab lawv tau nrov heev hauv kev lag luam vuam precision. Robotic laser welders yog tsim los rau vuam ntau yam hlau thiab cov ntaub ntawv alloy, thiab tsim nyog rau precision vuam ntawm ntau yam hlau. Lawv tau dav siv nyob rau hauv high-end industries xws li instrumentation, electromechanical khoom, aerospace khoom, shipbuilding, thiab tsheb manufacturing.

Automobile Manufacturing

Laser vuam robots tau siv dav hauv kev lag luam tsheb tsim. Lub vuam ntawm lub tsheb chassis, lub rooj thav duab, kev taw qhia rails, mufflers thiab torque converters tau dav siv, tshwj xeeb tshaj yog nyob rau hauv tsheb chassis vuam ntau lawm. Toyota tau txiav txim siab siv qhov chaw vuam raws li tus qauv los muab tag nrho nws qhov chaw vuam robots hauv Nyiv thiab txawv teb chaws. Siv cov thev naus laus zis no tuaj yeem txhim kho qhov zoo ntawm vuam, yog li txawm tias sim siv nws los hloov qee qhov kev ua haujlwm arc vuam. Lub sij hawm txav mus los nyob rau hauv luv luv kuj luv heev. Lub tuam txhab tsis ntev los no tau tshaj tawm qhov qis-h8 qhov chaw vuam neeg hlau, uas yog siv los vuam qhov qis ntawm lub cev lub tsheb. Qhov luv luv qhov chaw vuam neeg hlau no tuaj yeem sib sau ua ke nrog cov neeg hlau siab dua los ua ke ua haujlwm sab sauv ntawm lub tsheb lub cev, yog li txo qhov ntev ntawm tag nrho cov vuam ntau lawm.

Aerospace Kev Lag Luam

Robotic laser welder yog siv nyob rau hauv ntau yam lag luam vim lawv siab repeatability, zoo kev ntseeg, thiab muaj zog applicability. Tam sim no, cov txheej txheem tsim khoom ntawm aerospace yog tseem siv zog ua haujlwm, nyuaj hauv cov txheej txheem, thiab kev ua haujlwm tsis zoo, ntxiv los ntawm ntau cov cuab yeej siv thiab kev tsim khoom. Qhov tsis muaj peev xwm ntau lawm tau dhau los ua ib qho kev txwv tsis pub muaj kev txhim kho ntawm kev ntseeg siab thiab kev tsim muaj peev xwm ntawm riam phom thiab khoom siv. Daim ntawv thov kev lag luam robots nyob rau hauv aerospace manufacturing tuam txhab rau automated ntau lawm yog qhov tseem ceeb heev rau kev hloov thiab kho dua tshiab ntawm kev lag luam tsim qauv thiab kev txhim kho cov cuab yeej tsim khoom siab heev. Vuam yog qhov txuas tseem ceeb hauv kev tsim cov khoom lag luam aerospace. Lub luag haujlwm ntawm laser vuam neeg hlau yog qhov tseem ceeb heev.

Chav ua mov

Kev siv cov laser vuam robots hauv kev lag luam hauv chav ua noj tau dhau los ua kev txhim kho. Ntau lub tuam txhab tau siv laser beam vuam robots hauv kev tsim cov khoom siv hauv chav ua noj, tshwj xeeb tshaj yog cov vuam ntawm cov npog sab nrauv ntawm cov khoom siv hauv chav ua noj loj xws li cov hoods, dab dej, thiab cov thawv ci, uas tau txhim kho kev tsim khoom thiab tau txais txiaj ntsig zoo.

Txhawm rau ua kom stainless hlau chav ua noj zoo nkauj dua thiab ua tau raws li cov kev xav tau ntawm cov pej xeem, cov neeg hlau laser welder siv cov khoom siv hluav taws xob tsis tu ncua kom ua tiav cov txiaj ntsig zoo dua, tsis muaj khoom siv, thiab kev ua haujlwm yooj yim thiab yooj yim. Laser vuam muaj cov yam ntxwv ntawm ceev vuam ceev, me me deformation ntawm lub workpiece, loj weld fusion piv, nplua nplej loj, yooj yim tom qab vuam ua, thiab zoo weld zoo. Nws tuaj yeem welding tib yam lossis cov khoom sib txawv lossis cov khoom siv refractory hauv ntau qhov chaw.

Nyob rau hauv cov ntaub ntawv rau embedded kitchenware, los ntawm thickening thiab ob-txheej stainless hlau tsim, cov khoom nws tus kheej tau txhim kho los tiv thaiv lub caij nplooj zeeg thiab los tiv thaiv corrosion. Tsis tas li ntawd, lub thickened stainless hlau tsim yog ntau resistant rau high kub thiab kev cuam tshuam ntau tshaj cov khoom siv hluav taws xob yas, uas tsis tsuas yog ncua sij hawm siv ntawm cov khoom, tab sis kuj tseem txhim khu kev ruaj ntseg ntawm kev siv. Hauv kev ua cov khoom siv hauv chav ua noj, txhawm rau ua tiav cov txiaj ntsig zoo dua, ntau thiab ntau lub tuam txhab khoom siv hauv tsev txais yuav laser vuam tshuab.

Robot laser vuam tshuab yog dav hauv kev lag luam tsim khoom

Lub ntiaj teb lub teb chaws muaj kev lag luam loj tau muab qhov tseem ceeb rau lub luag haujlwm ntawm kev tshawb fawb vuam, thiab pib tsim 3-theem kev tshawb fawb thiab kev loj hlob ntawm cov tsev kawm ntawv tshawb fawb thiab cov lag luam. Txhua lub teb chaws tsim muaj kev lag luam loj tau tsim cov chaw tshawb fawb vuam, xws li British Welding Research Institute (TWI), American Edison Welding Research Institute (EWI), Fab Kis Kev Tshawb Fawb Kev Tshawb Fawb (FWI), thiab Japanese Connection and Welding Research Institute (JRWI), Barton Electric Welding Institute (PEWI) ntawm Ukraine, Welding Research Institute of and AFache of the Germany. (SLV) ntawm German Welding Society (DVS), thiab lwm yam. Lub chaw tshawb fawb yog nyob rau hauv KITCH ntawm Kaus Lim Kauslim Lub Tsev Kawm Ntawv ntawm Kev Lag Luam Kev Lag Luam (KAIST) ntawm Kaus Lim Kauslim Lub Tsev Kawm Txuj Ci Niaj Hnub Nyoog thiab Technology (KAIST). Lawv tag nrho yog nyob rau hauv lub teb chaws welding tsev tshawb fawb.

3D Muaj Fiber Laser Welding Robot Projects & Plans

3D Muaj Fiber Laser Vuam Robot rau Tsheb Lub Cev Vuam

3D Fiber Laser Vuam neeg hlau rau Auto Parts Vuam

3D Laser vuam neeg hlau rau chav ua noj welding

3D Muaj Laser Welding Robot rau Sheet Hlau & Tube Vuam Projects

Yav tom ntej ntawm 3D Muaj Laser Vuam Tshuab

Cov kev tshawb fawb yav tom ntej ntawm robotic laser vuam tshuab feem ntau suav nrog:

⇲ ntse vuam txheej txheem tswj qhov system. Txoj kev loj hlob ntawm cov cuab yeej siv hluav taws xob, khoos phis tawj microelectronics thiab automation technology tau txhawb txoj kev loj hlob ntawm vuam automation technology. Tshwj xeeb, kev qhia txog cov cuab yeej siv thev naus laus zis xws li kev tswj cov lej lej, kev tsim khoom siv tau yooj yim thiab cov ntaub ntawv ua haujlwm tau txhawb nqa txoj kev loj hlob ntawm vuam automation technology;

⇲ Ua cov kev tshawb fawb txog cov kev tswj zoo tshaj plaws, suav nrog cov kab thiab ntau yam kev tswj tsis tau. Cov neeg sawv cev tshaj plaws yog kev tswj fuzzy, neural network tswj ntawm cov txheej txheem vuam, thiab kev tshawb fawb ntawm cov kws tshaj lij;

⇲ Vuam flexibility technology. Ua ke ntau yam kho qhov muag, tshuab thiab hluav taws xob thev naus laus zis nrog vuam thev naus laus zis kom ua tiav qhov tseeb thiab hloov tau yooj yim. Kev siv cov cuab yeej siv hluav taws xob microelectronics los hloov cov txheej txheem vuam tsoos yog qhov tseem ceeb los txhim kho qib ntawm vuam automation. Nruab nrog ntau yam vuam tshuab thiab cov khoom siv nrog cov lej tswj kev siv tshuab los txhim kho nws qib ntawm kev hloov pauv;

⇲ Kev sib xyaw ua ke ntawm cov neeg hlau vuam thiab cov kws tshaj lij paub txog kev ua haujlwm xws li kev npaj txoj kev tsis siv neeg, tsis siv neeg trajectory kho, thiab kev tswj tsis siv neeg nkag;

⇲ Txhim kho qhov kev ntseeg siab, kev ruaj ntseg zoo thiab kev tswj hwm ntawm lub vuam fais fab, nrog rau kev ua haujlwm zoo heev. Tsim thiab tsim cov tshuab vuam ua tau zoo uas tuaj yeem kho qhov kev txav txav, xaim noj thiab vuam phom posture, kuaj pom qhov pib ntawm txoj kab nqes, qhov kub thiab txias, molten pas dej ua ke, thiab nkag mus, thiab muab vuam specification tsis raws sij hawm, thiab nquag tsim lub computer rau cov txheej txheem vuam. Simulation thev naus laus zis ua rau vuam thev naus laus zis hloov zuj zus los ntawm "kev txawj ntse" mus rau "kev tshawb fawb".